Distillery Bottling


The process of distillery bottling involves ensuring that the product is ready for sale and transportation. This process can be broken down into five main steps: sanitation, measuring alcohol content, preparing the product to bottle, bottling equipment and additives/build up. The first step in this process is to ensure that all equipment used in the production of your beverage has been thoroughly cleaned so as not to affect the quality or taste of what you produce. The second step involves measuring how much alcohol has accumulated during fermentation and distillation processes so that an appropriate amount may be added back into your finished product before it goes into bottles


This process may be used to make all types of alcohol, including whiskey, vodka, brandy, rum and others. The process of distillation is the same regardless of what type of alcohol you are creating.

The next step in the creation process is bottling your distillery-produced liquor. It’s important to follow proper safety precautions when handling bottles filled with liquid (and especially when using glass bottles).


When you are bottling, cleanliness is the key to quality. It is important that you sanitize all surfaces that come into contact with your distilled spirit. This will ensure that yeast, bacteria and mold do not grow in your bottles. There are many ways to do this: you can use a sanitizer like Star San or One Step; or you can simply wash the surface with hot water and soap.

  • Bottles should be cleaned inside out with warm soapy water followed by rinsing with cold water before use
  • All utensils should be washed by hand
  • Avoid cross-contamination between different batches/spirits/products

Preparing The Product To Bottle

Once the product is fermented and ready to go, it’s time to start the bottling process. This can be a lengthy one, so it’s best if you have another person helping out (ideally with experience in this kind of work).

First things first: clean and sanitize everything that will come into contact with your beer or liquor as thoroughly as possible. Make sure your bottles are sparkling clean and not sticky from being stored somewhere humid; any build-up on them can affect how well they seal later on. Next, prepare the alcohol content of each bottle by measuring its specific gravity (SG) with a hydrometer—a tool that measures density—or use an electronic version designed especially for this purpose. Bottles should typically be filled within ±0% of their ideal alcohol content level in order for them to sit properly when capped off and stored upright (though some craft distillers may prefer slightly higher or lower levels).

Measuring Alcohol Content

To measure the alcohol content of your product, you can use either a hydrometer or a refractometer.

A refractometer measures the sugar content and acidity of your product. A hydrometer measures its alcohol content.

Bottling Equipment

  • Bottling equipment includes the following:
  • Bottling machine
  • Bottle filler
  • Bottle capper
  • Bottle washer and dryer or bottle rinser, depending on your preference. You can also purchase them together as a combo-unit. The labeler is optional but ideal if you have the room to use it, since it allows you to label each bottle with a professional look that matches your branding efforts.

Additives And Build Up

When a spirit is distilled, certain flavors are extracted that give the beverage its unique character. If a spirit has been aged in an oak barrel, for example, it will have more of an oak flavor than one that hasn’t been aged. However, there are other additives that can be used to enhance the flavor of the beverage. For example, some distillers add caramel to give their whiskey complex sweet notes and others may use citrus or floral elements as well. Similarly, some distilleries add water after distillation (known as “cut-back”), which makes their product lighter and easier drinking than others with higher alcohol by volume (ABV).

While these additives can enhance the overall taste experience for you and me as consumers, there’s another factor at play besides our own personal preferences: build up on bottles after they’ve been opened and closed over time—and this is something we all want to avoid! Buildup occurs when a film forms on top of your spirits due to a combination of water vapor from evaporation combined with alcohol molecules themselves (since they’re hydrophobic) plus impurities inside your glassware itself—and yes—that includes plastic bottles! To prevent buildup from occurring inside glass bottles when you store them upright (or on their side), try storing them upside down so any excess liquid drains off before anything else happens: but don’t forget about those plastic ones…

Complete Process Of Bottling

The bottling process is a complex one, and it is the final step in the distilling process. The bottles are cleaned, prepared, filled and packaged at a bottling plant by trained staff.

The first step of this process is cleaning the bottles with steam and sanitizing them to ensure their quality. After this stage, they are filled with spirits that have been previously distilled from grains or other materials. The filling is done manually by trained operators who must ensure that each bottle contains no air bubbles or other impurities before capping it with a cap using air pressure (or another method).

Final Notes

You’ll want to make sure that your equipment is clean and sanitized. You might also want to measure the alcohol content of your spirits, since this measurement will help ensure that you’re bottling at a legal level. Finally, if you’re adding any additives like fruit or spices, be sure to add them at the proper time so they don’t overpower or overpower too little of the taste profile.

Distillery bottling is the process of creating alcoholic beverages to be served in a certain container.

Distillery bottling is the process of creating alcoholic beverages to be served in a certain container. This can mean anything from a tall glass to an old-fashioned bottle, but distillery bottling has been popularized by the use of decorative bottles that are often purchased for their aesthetic appeal rather than for their ability to hold liquid.


Overall, distillery bottling is a process that requires the care and attention of many people. With so many steps involved in creating alcoholic beverages, there are many opportunities to make mistakes or get confused. This article has outlined all of the steps involved with this process so that you will know what to expect when you visit a distillery!

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